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Turnaround Refinery Vessel NDT

Refinery Turnaround Inspection Support

Comprehensive inspection support during a major refinery turnaround

Overview

Project Overview

AETERNA provided inspection support during a major refinery turnaround covering multiple process units. Scope included API 510 pressure vessel inspections, API 570 piping inspections, heater tube assessments, and storage tank inspections per API 653.

01
Duration

35-day shutdown window with extensive inspection scope

02
Assets

250+ vessels, 15 km piping, 20 heaters

03
Team

25 API-certified inspectors and NDT technicians

Challenge

The Challenge

The turnaround had a tight window of 35 days requiring efficient planning. Coordination with contractors, shutdown sequence optimization, and rapid data reporting were critical.

With 250+ vessels to inspect in 35 days, every hour of delay could cascade into the entire turnaround schedule.
Solution

Our Solution

We deployed a 25-person inspection team including API-certified inspectors and NDT technicians. Pre-TAR planning optimized inspection routes and data collection. Advanced NDT methods including PAUT, TOFD, and IRIS reduced inspection time. Digital data management enabled real-time reporting.

1

Pre-TAR Planning

Route optimization, checklists, and data templates prepared before shutdown

2

Execution

24/7 inspection using advanced NDT with real-time progress tracking

3

Handover

Complete turnaround report with repair recommendations and re-inspection schedule

Results

Key Results

Measurable outcomes delivered through our technical expertise and commitment to quality.

35-Day
TAR
250+
Vessels
15 km
Piping
100%
On Schedule

Ready to Discuss Your Project?

Contact our turnaround team to discuss support for your next refinery shutdown.

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